Intelligently Mold Manufacturing

With the help of advanced industrial software, the details of tasks such as mold design, parts machining, mold assembly, and quality management are carried out in an orderly manner by using digital processes to achieve real-time progress control and cost control.

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Material Selection Modification

3D Printing

DFM report

Molding simulaiton

Mold design

Mold making

Mold assembly

Trial mold

Material Selection Modification

Our experts are familiar with your material needs in simulation analysis and material data application, and provide complete solutions for your material product design and modeling questions with our software partners.

● Material measurement laboratory is a very important department in the process of material modification research and development, product design requirements, granulation production quality, mold design and development, and part molding production.

● Through material testing and software services, we help customers establish high-quality material and equipment data, which can be accurately used in product development, simulation analysis and manufacturing process verification.

3D Printing

In injection molding, the cooling time accounts for up to 70% of the injection molding cycle tiem. The main reason is that in traditional mold manufacturing, temperature control or cooling water channels can only be drilled in straight lines. Structural or assembly components must be avoided, so water channel design is extremely restricted. The use of 3D printing technology to make 3D conformal cooling water channels for molds can not only reduce the local temperature of the mold or reach a uniform temperature, but also allow the mold to be cooled more quickly, which will reduce the demoulding rate and molding cycle time. Moreover, problems such as residual stress and warping will not occur due to shortened time, and it has a cooling effect that is unmatched by traditional water channels.

DFM report

Molding simulaiton

● Mold color tolerance, according to the color to distinguish mold characteristics of the processing requirements, tolerance size. Mold management system, real-time update mold progress, clear and intuitive understanding of project status. Has a database of more than 8,000 plastic materials

● Mold design is leading-in into molding simulaition analysis to predict molding difficulties and defects, and design optimization analysis is carried out until the best solution is obtained..

● The computer conducts virtual trial molds to test different products, gates, runners, waterways, etc., as well as the setting of plastic and molding conditions…

● Reduce the risk in product development, optimize the product structure, shorten the product development cycle, and succeed in T0…

● The injection molding data management platform records the design and mold trial to complete the development process, integrates all data into a big database, and visualizes the data (mold size, on-site mold trial parameters, DFM report, part quality inspection, mold trial report, CAE mold Analysis Results…)

Mold design

Mold making

Process analysis and planning

● Mold color tolerance, according to the color to distinguish mold characteristics of the processing requirements, tolerance size.

● Mold management system, real-time update mold progress, clear and intuitive understanding of project status.

CNC programming

● Realize seamless connection with system data

● Realize automatic programming of electrode and three – dimensional cloud computing

● Cloud computing automatically optimizes programs for efficiency and security

● The realization of steel material program queue background calculation, greatly reduce the waiting time of the foreground calculation.

Part Process

● CNC Milling Machines

  • Imported high-end processing equipment: Roders, Germany
  • Precision high-speed CNC milling machine
  • Machining accuracy 0.002mm

● Wire-cut Discharge

  • Imported high-end
  • processing equipment:
  • Mitsubishi, etc
  • Machining accuracy 0.002mm

● Electric Discharge Machine

  • Imported high-end processing equipment: Makino, Switzerland GF, etc
  • Machining accuracy 0.002mm

● Polishing

  • Ensure that the edges of the mold cavity have no collapse.
  • Mold surface roughness SPI-A3.

● Grinding Machine

  • Machining accuracy 0.002mm

● Electrode Semi-automatic Processing and Inspection

  • RFID chip recognition
  • Automatic measurement
  • Automatically generate detection report

Precision equipment

● Imported Germany Roders CNC ,accuracy up to 0.002mm

● Imported Janpan Mitsubishi WEDM , accuracy up to 0.002mm

● Japan Makino EDM & Switzerland Agie

● CharmillesEDM, Plunge Carbon 200T professional mold spotting machine

Mold assembly

● Experienced mold assembly team

● More than 400 sets of molds made per year

Trial mold

● Verify the feasibility of product design.

● Check the processing accuracy of the mold.

● Identify possible problems and optimize product design and mold manufacturing. Ultimately, production costs are reduced and product quality and production efficiency are improved.

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