TXS integrates material selection, product development, plastic injection mold design, and high-precision injection molding to deliver customized, high-quality molds and injection molding solutions. We provide cost-effective, one-stop services to meet all your molding needs.
From initial concept to finalized plans and design drawings, every step is managed by our expert design team.
Based on customer requirements for product appearance and functionality, we integrate manufacturing processes and testing standards. Our team optimizes the balance of appearance, function, and cost to ensure mass producibility and improved performance.
We help customers verify if the physical prototype aligns with the design.
The prototype is the first step to test product feasibility. Without opening molds, a prototype is created from the 3D model to identify any defects or design issues, allowing for improved product quality and ensuring safety and reliability in development and production.
To address future market uncertainties and meet product requirements, we use 3D printing resin mold technology and micro-injection mold technology. This allows for cost-effective mold development, market-scale verification, and function testing, providing a strong foundation for large-scale mass production.
We leverage CAE (Computer-Aided Engineering) molding simulation technology to perform design verification before mold development and integrate rapid mold (MUD) technology for quick small-batch testing.
● Database of Over 8,000 Plastic Materials: Ensures precise material selection and optimization for your project.
● Design Integration with Molding Simulation: We predict molding challenges and defects through simulation, continuously optimizing the design until the best solution is achieved.
● Virtual Mold Trials: The system tests various products, gates, runners, and waterways, optimizing plastic and molding conditions.
● Risk Reduction and Optimization: Minimizes development risks, optimizes product structure, shortens development cycles, and ensures successful T0 production.
● Injection Molding Data Management Platform: Records all design and mold trial data, integrating it into a comprehensive database. The platform visualizes key data points such as mold size, on-site trial parameters, DFM reports, part quality inspection, mold trial reports, and CAE analysis results.
This process streamlines development, improves efficiency, and enhances product quality.
We utilize an intelligent parameter mold design system (CAD) to effectively manage the function, appearance, structure, and cost of products right from the design phase.
DFM-CAE Integration: Supports DFA/DFM production through CAE mold flow analysis, optimizing glue feeding methods, controlling molding risks, and proactively addressing potential issues.
CAD/CAE Integration: Embeds mold flow analysis into design software, allowing real-time CAE analysis within the full 3D mold design environment and enabling timely design adjustments.
CAD-ERP/MES Integration: After completing the 3D mold design, the Bill of Materials (BOM) is automatically linked to mold manufacturing management software, streamlining material preparation and production scheduling.
This integrated approach ensures efficient design, reduces risks, and accelerates production processes.
We have implemented an advanced digital management system to ensure consistent quality and timely delivery of molds and injection molding.
Composition Analysis: Perform qualitative and quantitative analysis, material identification, and unknown substance detection based on customer requirements.
Formulation Reduction: Analyze, improve, and optimize product formulas to enhance performance and cost-effectiveness.
Performance Improvement: If product performance falls short, customers can provide high-performance samples for analysis. We will optimize the formula to enhance product performance.
Failure Analysis: Investigate issues like cracking, deformation, wear, corrosion, and bubbles to determine the root cause and provide solutions.
Material Research and Development: Analyze products, explore product upgrades, improve product performance and performance, reduce material costs.
