Leveraging advanced industrial software, we streamline tasks like mold design, parts machining, mold assembly, and quality management. Digital processes ensure efficient real-time progress and cost control throughout production.
Our experts understand your material needs for simulation analysis and data application, providing comprehensive solutions for product design and modeling in collaboration with our software partners.
● The material measurement laboratory plays a crucial role in material modification, product design, granulation production, mold design, and part molding.
● Through material testing and software services, we assist customers in establishing high-quality material and equipment data, ensuring accurate application in product development, simulation analysis, and manufacturing process validation.
In injection molding, cooling time can account for up to 70% of the total cycle time. This is primarily due to the limitations of traditional mold manufacturing, where cooling channels are typically drilled in straight lines, avoiding structural or assembly components. This severely restricts the design of the cooling system.
By using 3D printing technology to create 3D conformal cooling channels, we can achieve more efficient and uniform cooling, eliminating hot and cold spots. This minimizes temperature-related defects such as residual stress, warping, voids, and dents, providing superior cooling performance.
● Virtual Mold Testing: The system performs virtual testing to evaluate various products, gates, runners, cooling channels, and molding conditions.
● Integration of Design and Molding Simulation: Mold design is integrated with molding simulation analysis to predict potential molding issues and defects, optimizing until the best solution is achieved.
● Material Database: Our mold flow simulation system includes a database of over 8,000 plastic materials.
● Risk Reduction and Optimization: Minimize risks in product development, optimize product structure, shorten development cycles, and ensure successful T0 production.
● Mold Color Tolerance: Tolerance specifications are categorized by color to clearly distinguish the processing requirements and size tolerances for each mold type.
● Mold Management System: A real-time, updated mold tracking system that provides a clear, intuitive overview of project progress and status.
● Seamlessly integrates with system data.
● Enables automated electrode programming.
● Utilizes advanced 3D cloud computing.
● Optimizes programs for efficiency and security.
● Reduces wait times with background processing.
● CNC Milling Machines
High-end imported equipment, including Roders (Germany).
Precision high-speed CNC milling with machining accuracy of 0.002mm.
● Wire-Cut Discharge
Advanced imported equipment such as Mitsubishi.
Machining accuracy of 0.002mm.
● Electric Discharge Machine (EDM)
Imported premium equipment like Makino and Switzerland GF.
Machining accuracy of 0.002mm.
● Polishing
Ensures mold cavity edges remain intact with no collapse.
Achieves mold surface roughness of SPI-A3.
● Grinding Machine
Precision grinding with machining accuracy of 0.002mm.
● Electrode Semi-Automatic Processing and Inspection
Includes automatic measurement and report generation for quality assurance.
● Mold Assembly
Skilled Assembly Team: Expert mold assembly team with extensive experience.
High Production Capacity: Over 400 molds assembled annually.
● Design Feasibility Verification: Ensures the product design is practical and achievable.
● Mold Accuracy Inspection: Confirms the precision of mold processing.
● Identify possible problems and optimize product design and mold manufacturing. Ultimately, production costs are reduced and product quality and production efficiency are improved.
● Verify the feasibility of product design.
● Check the processing accuracy of the mold.
● Identify possible problems and optimize product design and mold manufacturing.
Ultimately, production costs are reduced and product quality and production efficiency are improved.
