- hours: Mon-Fri: 8am – 7pm
- Shangmatai Industrial Zone, Wuqing District, Tianjin,China
Unlimited Design Implementation & Customized Production–Additive Manufacturing (AM)
TXS-3D printing technology mainly helps customers to use product proofing in the stage of product development, such as appearance verification, assembly verification, and small batch production, etc., shortening the time of product development and accelerating the pace of new product launch.
Through 3D printing technology, the appearance, assembly, and function are quickly verified, and the 3D proofing prototype is used to quickly convert into various molds, which greatly shortens the cycle of product development and trial production.
Infinite design possibilities: 3D printing technology allows designers to break through the limitations of traditional manufacturing methods and create objects of almost any shape and structure.
Customized production: From personalized accessories to customized medical devices, 3D printing technology can be customized according to specific needs to meet the demands of personalized markets.
Rapid prototyping: Compared to traditional manufacturing methods, 3D printing can quickly transform designs into physical prototypes, greatly shortening the product development cycle.
Easy to iterate: Designers can print and modify prototypes multiple times in a short amount of time, thus quickly optimizing product design.
Multi material selection: 3D printing supports printing of various materials, including plastic, metal, ceramics, etc., providing designers with a rich space for material selection.
Material innovation: With the advancement of technology, new types of 3D printing materials continue to emerge, providing more possibilities for applications in various fields.
Reduce waste: 3D printing technology stacks materials layer by layer as needed, reducing waste and wastage in the production process.
Recyclable: Some 3D printing materials support recycling and reuse, which helps achieve sustainable development.
Advantages of small batch production: For small batch or customized products, 3D printing can reduce production costs and improve production efficiency.
Rapid prototyping: While traditional manufacturing methods typically take weeks or even months to prototype, 3D printing can accomplish the same task in a matter of hours to days. This allows companies to quickly test and modify designs, shortening product development cycles.
Low-volume production: For some custom products, 3D printing offers a more cost-effective solution than traditional mold manufacturing. For example, some parts on high-end cars or airplanes often need to be personalized to the customer’s needs, and 3D printing can do these tasks cost-effectively.
3D printing of conformal cooling line can be uniformly arranged according to the shape of the parts, especially by increasing the density of cooling line in the heat accumulation area, ensuring temperature balance in the mold cavity, improving product yield, and effectively shortening the cooling cycle, thereby improving production efficiency. Compared with traditional cooling line, 3D conformal cooling line can reduce cooling time by 20% to 80% and deformation by 15% to 90%.
Customized medical devices: While traditional medical devices tend to be manufactured in a standardized manner, 3D printing can be customized to each patient’s physical characteristics.
Lightweight design: With 3D printing, engineers can design parts with complex internal structures that reduce the use of material while maintaining strength. This is very important for aerospace vehicles, as every gram of weight saved can result in significant fuel savings and costs.
| Classification of materials | Specific names of the materials | Main characteristics | Applicable areas |
|---|---|---|---|
| Thermoplastic polymer | PE | Light weight, corrosion resistance, easy processing | Prototyping, packaging, household goods |
| PP | Light weight, chemical resistance, moderstiffness | Containers, auto parts,household items | |
| PET | High strength, high temperature resistance, chemical resistance | Eng ineer ing parts, automotive parts, medical equipment | |
| PC | High strength, high temperature resistance, transparent | Optical ports, electronic equipment, medical instruments | |
| PA | High strength, wear resistance, chemical corrosion resistance | Eng ineer ing parts, mechanical parts, automotive parts | |
| Thermosetting resin | PMMA | Transparent, high hardness, good optical properties | Optical lenses, decorations. medical instruments |
| PETG | Impact resistance, chemical corrosion resistance, easy processing | Parts, containers , electronic housings | |
| PF | High temperature resistance. wear resistance, good insulation | Electrical p arts. insula tion materials. auto parts | |
| Metal | Aluminum | Light weight, high strength, good thermal conductivity | Aerospace, automotive, electronic devices |
| Stainless Steel | Corrosion resistance. high strength. high temperature resistance | Automotive parts, medical devices, industrial parts | |
| Titanium | High strength, light weight, good biocompotibility | Medical implants, aerospace, automotive parts | |
| Nickel Alloy | High temperature resistance, oxidation resistance, corrosion resistance | Aerospace, petrochemical,nuclear energy | |
| Other special materials | Composite | Combined with resin and fiber reinforced materials, high strength and light weight | Aerospace, sports equipment, auto parts |
| Bioprinting | Good biocompatibility for bioprinting and biomedical applications | Biomedical, bioprinting, medical devices |
1.3D Model Design: Design a three-dimensional model of the target object using CAD software. This design can be newly created or obtained by scanning physical objects.
2.File Format Conversion: After completing the design, the 3D model will be converted into an STL (Standard Tessellation Language) file, which can represent the surface of the object in the form of a triangular mesh for the printer to understand and parse the model.
3.Slicing Processing: The printer control software will “slice” the STL file, decomposing the entire model into layers of planes. These planes will be used to guide the printer to print each part of the object layer by layer.
4.Printing Process: During the printing process, the printer stacks materials (such as plastic, metal, resin, etc.) layer by layer according to the sliced layer information until the entire object is constructed. The thickness of each layer of material is usually very thin (e.g. 0.1 millimeters), allowing for very high precision in details.
5.Post Processing: Some 3D printed items may require post-processing steps after printing, such as polishing, coloring, cleaning, or heating, to improve surface quality and mechanical strength.
We specialize in providing high-precision molds & injection molding solutions
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